Turning machine is the technological equipment of manure compost fermentation

Manure compost fermented as organic fertilizer, whether it is chicken manure, pig manure or cow manure, it must be completely rotted and harmless before use. Compost turning machine is an organic fertilizer production equipment that makes materials ferment and rot! Not only pollute the environment, but also give full play to fertility! The manure turning machine realizes the combination of planting and breeding, which can not only reasonably solve environmental problems, but also become the future development direction of the livestock manure and organic fertilizer industry!

Use of the manure compost turning machine:

1. It is an ideal equipment for using modern technology to transform agricultural waste, animal manure and organic domestic waste into high-quality bio organic fertilizer. The product is applicable to the mode of industrial production of bio organic fertilizer. The mechanical equipment has obvious advantages of less investment, low energy consumption, fast fertilizer production and large output. This equipment will turn the livestock manure which is perplexing the breeding enterprises into a treasure, which plays a huge role in reducing the agricultural environmental pollution and resource reuse, and at the same time, it also adds additional income to the breeding enterprises, which can be said to be more than one stroke.

compost turning machine
compost turning machine

2. The compost turner adopts tank fermentation, and the materials need to be put into the fermentation tank. The materials are stirred and broken regularly by the compost dumper, and the organic matters are decomposed under the aerobic condition. The manure composting and throwing machine has the function of crushing, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost.

3. Through the principle of oxygen consumption and fermentation, the tilter can make bio organic fertilizer with green environmental protection and improved soil quality.

4. Effectively mix livestock manure, sludge, microbial agent and straw powder to create a better aerobic environment for material fermentation.

After a certain period of fermentation, fecal compost can reach the harmless standard and can be used in agricultural planting. The fermented compost is further made into organic fertilizer products by disc granulator machine, which can be sold in the market.

How to make cow manure into bio organic fertilizer

Cow dung is transformed into fertilizer for crops through biological fermentation technology. Fermentation compost turner machine speeds up the treatment process of compost fermentation technology, making cow dung fully fermented and qualified.

Fermentation composting

Aerobic composting is to absorb, oxidize and decompose wastes by aerobic bacteria under aerobic conditions. Through their own life activities, microorganisms oxidize part of the absorbed organic matter into simple inorganic matter, and release the energy needed for the growth of microorganisms, while the other part of the organic matter is synthesized into new cytoplasm, so that microorganisms continue to grow and reproduce, and produce more organisms. Under artificial control, under certain water content, C / N ratio and ventilation conditions, waste organic matter is transformed into fertilizer through microbial fermentation, which is called aerobic composting.

Turner machine handling cow manure compost

1. Advanced organic fertilizer production line uses microbial oxygen-consuming fermentation, which is planned according to the principle of oxygen-consuming fermentation, so that the fermenting bacteria have room to give full play to their functions.

2. The compost turner is suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix the viscous poultry manure with microbial agent and straw powder. It creates a better aerobic environment for material fermentation. Under the condition of loose material, the fermentation temperature can be controlled at 60-70℃ for 3-4 days. The compost after fermentation can be made into slow-release granular fertilizer by rotary drum granulator.
manure compost turning machine
3. The turner machine designed by Tianci Fertilizer Equipment Factory has a balanced power, low energy consumption and large output, which reduces the production cost of bio-organic fertilizer. According to the technical parameters of the machine, the small machine can mix 400-500 cubic meters of fresh cow dung per hour (The equivalent of 100 people working tirelessly at the same time). There are a maximum of 4 or 5 personnel in the whole plant. The turning machine makes the finished fertilizer have obvious price advantage.

4. The overall structure of the tipping machine is reasonable, the whole machine has good rigidity, balanced force, safe and reliable performance, easy to control, strong applicability to the site. Except for the rough and robust frame, all parts are standard parts, which is convenient for operation and maintenance.

Fermented compost can also be used as the raw material of compound fertilizer production line. According to the fertilizer ratio, organic compound fertilizer particles are made, which greatly improves the product quality.

Application of compost turner machine in organic fertilizer production line

 

As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

compost turning machine

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.

Double-screws Turning Machine performance characteristics:

  1. Fully stir the doping to make the material meet the granulation demand quickly.
  2. Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
  3. The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
  4. After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.
  5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipment in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line and biofertilizer project.

More message about compost turner machine: What is the reason that the compost turner machine is used for manure composting?

What is the reason that the compost turner machine is used for manure composting?

As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.
Double-screws Turning Machine performance characteristics:

  1. Fully stir the doping to make the material meet the granulation demand quickly.
  2. Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
  3. The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
  4. After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.
  5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipments in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line andbiofertilizer project.

Cow manure organic fertilizer production line

The cow manure organic fertilizer production line includes a complete set of equipment. The cow manure organic fertilizer production line uses crops such as straw and rice bran as fillers, and then sprinkle the biological strains through the turner. It is turned over once every 1-2 days. It can be completely decomposed in 7-10 days and made into a national standard organic fertilizer.

cow manure organic fertilizer production line

The technical route for the production of organic manure from cow dung includes two major steps: raw material aerobic composting process and commercial organic fertilizer fertilizing process.

Among them, the aerobic composting process is used in the fermentation process. Modern aerobic composting is a method in which the manure is used to stabilize and harm the cow dung under aerobic conditions by using aerobic microorganisms, and then converted into high-quality fertilizer. Before the composting, the cow manure raw material is pretreated to meet the fermentation conditions such as water and carbon-nitrogen ratio. In the fermentation process, the compost turning machine is used to turn over and accelerate the fermentation speed. After composting, the cow manure can be fermented and then enter the fattening process. According to the need, it can be further processed into powdery organic fertilizer and granular organic fertilizer products, or mixed with chemical fertilizer to make various organic and inorganic compound fertilizer products to realize commercial production. .

The fertilizer manufacturing process requires a crusher, a mixer, a cooling and drying machine, a fertilizer granulator machine, a sieving machine, a packaging machine, a dust removal system, and the like.
1. The pulverizer comprises a half wet material crusher machine;
2. The mixer has an optional horizontal mixer or a disc mixer or a twin-shaft mixer;
3. The dust removal system consists of a settling chamber and a dust collecting room.
4. The cooling and drying system can be used to dry and cool the fertilizer granules.
5. The fertilizer granulator machine has organic fertilizer granulator, disc granulator, drum granulator, etc;
6. The screening system is mainly completed by the drum screening machine, and the first-stage screening machine and the second-level screening machine can be set to make the yield higher and the particles better;
7. The finished packaging system generally includes an electronic quantitative packaging scale, a silo, an automatic sewing machine, and the like. In this way, the batch-free production of the fully automatic cow manure organic fertilizer production line can be realized.

Other article for reference:Common problems in the production of organic fertilizer