Application of poultry manure organic fertilizer production line in Xinjiang

The fertilizer production still needs to be operated by professional npk production line. The chicken manure without fermentation and ripening is used as organic fertilizer after drying, which will ferment and ripen in natural state, which may harm crops and is not conducive to crop growth. Chicken manure into organic fertilizer requires fermentation, ripening, granulation and drying process. After high temperature decomposition, it does not contain harmful bacteria and insect eggs, which avoids the disadvantages of farm manure, such as easy to burn seedlings, odor, and many diseases and insect pests.

poultry manure organic fertilizer production line in Xinjiang
poultry manure organic fertilizer production line in Xinjiang

Treatment mode of small fertilizer production line

First of all, the wheat straw is mechanically crushed by a pulverizer, then poured into the fermentation tank, mixed with water, added with sludge, and then added with chicken manure, sheep manure, rabbit manure, urea, etc. The raw material of organic fertilizer begins to ferment and decompose. After about 15 days of fermentation, the material is processed by the compost turning machine, so that the straw can rot completely and release the fertility, which is absorbed by the sludge, and the fertility of other organic fertilizers is absorbed at the same time.

compost turning machine  in Xinjiang
compost turning machine in Xinjiang

Then the material is crushed by the semi wet material pulverizer and sent to the drum screening machine for screening. It can be used after 5 days of secondary fermentation. After crushing and screening, the materials can be granulated by rotary drum granulator or other granulating equipment, the appearance of particles is more beautiful and the granulation rate is higher.

The configuration of small organic fertilizer production line directly affects the benefit. Therefore, for fertilizer equipment, we can not blindly choose, to choose the appropriate configuration of fertilizer production line. Huaqiang fertilizer machine price is low, and It has a good quality, which is the first choice for small organic and npk fertilizer plants. The conveying equipment of fertilizer production line adopts belt conveyor and large angle belt conveyor, which not only ensures the smooth transportation system, but also protects the particles, reduces the height of the plant and reduces the infrastructure construction.

3-5 t/h Bio-organic Fertilizer Projects and Machinery

Production Conditions of 3-5 t/h Bio-organic fertilizer manufacturing process

Using livestock and poultry manure and agricultural straw waste, the production technology of bio-organic fertilizer can reach 3-5 tons per hour.

3-5 t/h Organic Fertilizer Production Process

1. Floor stacking composting, using windrow turning machine. Or the fermentation tank to put the material, using the trough compost turning machine.

2. Sprinkle fungicides evenly into the fermentation products, mix the materials with the dumper, and compost to achieve the purpose of heating, smelling, maturing and killing weed seeds.

3. Fermentation for 10-15 days. According to the local temperature, the number of treatments of compost dumper is different.

4. Material that is completely fermented and decomposed is fed into organic fertilizer production equipment.

5. Preliminary screening of materials by drum screening machine (the screened powdery organic fertilizer can be sold directly).

6. After the screened bulk materials are crushed by a crusher, they are re-screened.

7. Adding trace elements to powdery organic fertilizer and mixing with horizontal mixer.

8. Granulation with the new type NPK fertilizer granulator.

9. Fertilizer granules are fed into rotary dryer and rotary cooler.

10. Screening of qualified granules by fertilizer drum screener machine.

11. Bio organic fertilizer enters the coating machine.

12. Products can be sold after being packed by automatic packing machines.

3-5 t/h organic fertilizer manufacturing process
3-5 t/h organic fertilizer manufacturing process

Bio-organic fertilizer production and fermentation equipment

Ground windrow turner or trough compost turning machine
The ground turner does not need to build a trough, but directly stacks the materials in strips and uses a material dumper for dumper fermentation.
The use of trough compost turning machine, according to your scale of production to build fermentation tank, fermentation products are continuously put into the fermentation tank, the use of turning machine for turning fermentation, can play the purpose of water regulation and even mixing, thus saving a lot of labor. It can also achieve the purpose of full ripening.

Investment Projects in 3-5 tons of organic fertilizer manufacturing process

1. Facilities investment

Semi-finished products, raw material warehouses, office sites. According to the local construction cost budget.
When the fermentation tank is built, the ground fermentation tank is not needed.

2. Equipment investment

In the selection of fertilizer production equipment, Huaqiang fertilizer granulator manufacturers can configure models and functions according to customer requirements. The annual output of organic fertilizer production process is determined by the customers themselves. The material connection in our fertilizer production line is accomplished by belt conveyor. The length and number of belt conveyor can be designed according to the actual site.

Organic fertilizer production line shouldering the important task of ecological agriculture development

All kinds of biological fertilizers are developing rapidly, and the annual output of many fertilizer plants reaches hundreds of thousands of tons. These bio fertilizers are characterized by high scientific and technological content, obvious yield increasing effect and pollution-free, which can improve crop yield. The popularization and application of fertilizer production line is of positive significance for improving soil fertility, improving crop quality and promoting agricultural sustainable development.

Organic fertilizer production line
Organic fertilizer production line

Six types of raw materials for producing organic fertilizer

1. Husk bran: rice husk, rice husk powder, peanut husk powder, peanut rice flour, cereal bran, fungus bran, etc.;
2. Manure: chicken manure, pig manure, cow manure, sheep manure, horse manure and other animal manure;
3. Grains: lees, soy sauce, vinegar, furfural residue, xylose residue, enzyme residue, garlic residue, sugar residue, etc.;
4. Cakes: soybean cakes, soybean meal, sour oil, rapeseed cakes, etc.;
5. Straws: corn straw, straw, wheat straw, bean straw and other crop straws;
6. Others: domestic sludge, sugar sludge, sugar sludge, bagasse, etc.

Since the organic fertilizer granulator equipment entered the market, it has won the approval of agricultural personnel to produce and process organic fertilizer and improve the utilization rate of fertilizer. With the promotion of environmental protection, the organic fertilizer production line also has a great development space, which has become the main trend of the fertilizer industry in the future and has great potential.

Organic fertilizer processing equipment helps rural areas to make rational use of manure sludge from livestock and poultry breeding, making crop straw, weeds and rotten roots and leaves of vegetable greenhouses as raw materials that can create value. We have improved the equipment for environmental pollution in the farms, changed air and soil pollution, and increased agricultural production income. NPK production line can also process different kinds of special fertilizer according to the specific needs of the market, which need to be further processed by rotary drum granulator, flat die pellet mill and organic fertilizer granulator. Organic fertilizer processing equipment shoulders the important task of future ecological agriculture development.

Organic fertilizer production machinery can improve soil organic matter content

With the promotion of consumption, energy saving and consumption reduction, and the improvement of green food demand, organic fertilizer ushers in a greater development opportunity. Then the following fertilizer production line manufacturers, will also usher in a new development and innovation. Organic fertilizer equipment can help improve soil, but we are optimistic about organic fertilizer production machinery for the following reasons:

First, the price of inorganic fertilizer fluctuates, which is increasingly restricted by resources such as coal, natural gas, phosphate rock and potassium ore. Developing new type fertilizer and reducing energy consumption is one of the directions of fertilizer development in the future.

The second is the mixed use of organic fertilizer and chemical fertilizer. Rotary drum granulator is used to process the compound fertilizer, which makes the product quality and quality improved, and npk production line helps the downstream enterprises obtain better economic benefits.

organic matter
organic matter

Third, in view of the food safety problem that we are generally concerned about, organic fertilizer can supply some special organic green food bases for consumption of organic food. This market will open a big demand gap for organic fertilizer and fertilizer granulator machine price.

Starting from a strategic perspective of long-term economic development, energy-saving and environmentally-friendly economic development policies encourage and support the development of related industries, so that the national economy is steadily embarking on a new form of energy conservation and environmental protection. Land is the precious wealth on which people depend for survival, and it undertakes the task of food consumption to sustain people’s survival. The advantages of soil properties are closely related to people’s lives. Therefore, we will use organic fertilizer machinery to manufacture organic fertilizer to improve the soil and improve the content of organic matter in the soil, so as to achieve the purpose of maintaining the soil.

The rapid development of machinery technology has also ushered in the peak of development in the agricultural machinery industry. Organic fertilizer machine has not only made great progress in agriculture, but also new types of agriculture have emerged. Agriculture has begun to shift to green environmental protection and improve soil organic matter content.

Furfural residue fermented organic fertilizer-3 points you must know

Furfural residue is a kind of waste after extracting furfural from corn cob, oat and wheat bran, sawdust and other agricultural by-products. It also contains more lignin, semi lignin, cellulose and other organic components. These wastes can be transformed into organic fertilizer for plant growth by using organic fertilizer production equipment. Compared with other fermented organic fertilizer materials, furfural organic fertilizer also has the characteristics of low cost. It is a rare raw material with low cost and high cost performance.

1. Fermentation of furfural residue organic fertilizer must adjust PH value

Before the furfural residue is subjected to biological fermentation treatment, we recommend measuring the pH of the furfural residue. The furfural slag left after most industrial processes is highly acidic, with a PH value between 3-4, while the PH value suitable for the rapid reproduction of microorganisms is generally between 5-8. Therefore, it is recommended to use lime water to adjust the pH to about 6-8.

Furfural residue fermented organic fertilize
Furfural residue fermented organic fertilize

2. Oxygen-consuming fermentation

Furfural residue fermented organic fertilizer is a kind of biological product obtained by aerobic and temperature-fermentation fermentation of organic substances by microbial beneficial bacteria. Microorganisms will generate temperature when they decompose the organic matter in the material. These temperatures will kill most pathogenic microorganisms at 65-70°C. At this time, there are certain requirements for the composting of the material. If the stacks are stacked, the stack body is too small, and the temperature is difficult to increase; the stack body is too large, which will increase the difficulty of material tossing. According to the experience of fertilizer granulator manufacturers, it is recommended that the height of the compost be less than 1.5 meters, the width of the pile be about 2 meters, and the water content be adjusted to 60%, and then fermentation. If there is a fermentation tank, just put the furfural residue in it.

3. Temperature measurement and turning during fermentation

After stacking the materials, it is recommended to cover a layer of plastic cloth with holes on the outside of the pile to keep the heat and also to pass oxygen. However, these oxygen are far from enough. During fermentation, it is necessary to measure the temperature of the fermentation pile. When the temperature exceeds 50 ℃, the compost turning equipment shall be used to stir the materials and aerate them. After fermentation, it is suggested to mix the compost with other nutrients and make organic compound fertilizer products by disc granulator.

The value of oil palm waste as organic fertilizer

Oil palm is a very cold resistant tree, which is a crop with good economic value and widely planted in some areas. A large amount of waste remains after oil palm is used, which can still be recycled again and processed into fertilizer products through the organic fertilizer production line.

Oil palm
Oil palm

Palm has unique biological characteristics:

1. Long fruiting period and high oil content. The results began in the third year after the oil palm was planted, and it entered the prosperous production period in 6-7 years, with an economic life of 20-25 years. The oil content of oil palm fruit is more than 50%.
2. Strong adaptability, easy to manage. Oil palm can grow in arid and barren areas, with few diseases and pests, high and stable canopy coverage.
3. Low production cost, extensive management, convenient operation and long term of return on investment.

Palm waste made organic fertilizer

As an example, oil palm is a cash crop in many countries, especially in Southeast Asia. The harvest of oil palm resulted in a large amount of biomass and waste. Biomass and waste are produced in a variety of forms, including harvested palm trunks, palm leaves from daily pruning, empty bundles, shells, fibers, and effluents from the processing of the entire fruit bundle.

Although factory waste, filter cake (or factory sludge) and washing waste have been converted into useful by-products, such as fertilizer, fuel, animal feed and biogas, most of the biomass and waste produced by the harvested oil palm has not been treated in a satisfactory way. For example, the most common way to deal with biomass and waste is combustion. The combustion of biomass and waste materials has resulted in a lot of pollution and is considered unsatisfactory. Now many countries (including Indonesia and Malaysia) prohibit the burning of biomass and waste from oil palm.

In the treatment of oil palm waste, it is similar to the biomass and waste of jujube, which can be decomposed or decomposed in a long period of time.

Other ways of treating leaves include simply piling up around the harvest site, where biomass or waste can decay or decompose over a longer period of time. However, this method is generally unsatisfactory when the rate of accumulation of biomass and waste materials is greater than the rate of decay. Therefore, The fertilizer production line manufacturers recommend that compost palm waste into organic fertilizer products.

The compost fermentation of palm waste can not only solve the waste, but also realize the economic benefits of two times recovery. Fertilizer granulator can make the rotten waste into organic fertilizer products suitable for different crops to achieve ecological balance.

Chicken manure organic fertilizer equipment solves the rational utilization of resources

Reasonable utilization of waste resources

If the excrement of livestock and crop straw are not fully and reasonably utilized, resources will be wasted, which will cause pollution and threat to people’s living environment. Through the transformation of chicken manure organic fertilizer production equipment into bio organic fertilizer, the fertilizer granulator can also process organic fertilizer into solid particles and improve the product value. Organic fertilizer equipment can not only make rational use of resources, but also reduce environmental pollution, beautify the environment, promote agricultural economic development, with good economic and social benefits.

Chicken manure organic fertilizer
Chicken manure organic fertilizer

Chicken manure organic fertilizer processing

No matter the scale of the chicken manure organic fertilizer production line, according to the different requirements of the existing raw materials and finished products, the overall process is divided into two stages, namely, the early fermentation stage and the production granulation stage. In the fermentation stage, compost dumper is needed to compost turner to make them mature rapidly on a large scale. No matter it is the production of powdery or granular chicken manure organic fertilizer, each process is indispensable. If due to the limitation of funds, traditional fermentation mode can be adopted. But since it is a bio organic fertilizer production project, of course, it is impossible to be the same as the traditional production mode, if only one or two processes use the traditional mode.

When processing manure with organic manure equipment, it is necessary to pay attention to whether the quality of organic manure is qualified. Once there is a mistake in one step, it will lead to the quality problem of organic manure. The equipment that can be selected for organic fertilizer granulation includes rotary drum granulator, flat die pellet mill, organic fertilizer granulator, etc., which is determined according to the raw materials and output.

In the production process of chicken manure organic fertilizer, the control of water is the key factor. Too dry makes it difficult for organic fertilizer to play a role in actual production, prolonging the action time, and too wet is not conducive to the preservation and use. At the same time, the water index and drying degree affect the survival period of bacteria. In the bio organic fertilizer project, the chicken manure organic fertilizer dryer is an indispensable equipment in this important link.

Organic fertilizer granulation production equipment is a magic weapon for green aquaculture

Organic fertilizer production equipment is widely used in agricultural and forestry crops, and plays an important role in the market. The fertilizer production machine continuously processes high-quality fertilizer products, drives the rapid economic development, drives the continuous progress of enterprises, and brings us a happy life.

fertilizer production machine
fertilizer production machine

The organic fertilizer production line is a professional equipment for the disposal of farm manure waste. It is an equipment for improving farm environmental pollution, changing air and soil pollution. There are many advantages in using the granulation equipment of organic fertilizer, which makes the farm users gain a lot. Even the most difficult to dispose of pig manure, through the treatment of compost turner machine, has become pig manure organic fertilizer, so that pig manure can also be turned into good things for sale. To invest in organic fertilizer production machine is to invest successfully.

Organic fertilizer production equipment can not only bring convenience to agricultural production, but also promote economic development and improve people’s quality of life. The equipment of the Tianci fertilizer machine manufacturer has undergone market tests, and the rotary drum granulator, disc granulator, crusher, screening machine, rotary dryer and other equipment have been widely praised by users. Whether the choice of machine-made materials is reasonable, whether the organic fertilizer produced meets people’s needs, and whether the equipment realizes the functions people want, these are the development of organic fertilizer equipment Are important.

Organic fertilizer pelletizing production equipment can not only process fertilizer products, but also can be used for processing feed for breeding. Roller granulator and flat die pellet mill is a mainstream granulation machine used for feed granulation, sawdust granulation, organic fertilizer granulation, etc. The flat die extrusion pellet mill can be used as the core equipment for processing fertilizer granules in the organic fertilizer production line. It can also process the feed granules required by the farm when it is idle, with multiple functions. As long as the water content of the raw material formula is appropriate, there is generally no need for drying equipment. After the extruded granulated product is naturally cooled, it can be measured and packaged. The compressive strength of the granule is greater than 8 Newtons. The finished product rate of extruded pellets is fully in line with the agricultural industry standards.

Process and equipment of 20000 t / a organic fertilizer production line

What kind of organic fertilizer equipment and process customers choose, the investment and production costs and benefits are different. Therefore, how to choose a reasonable process configuration is an important factor to effectively reduce the cost of equipment when inspecting the production process equipment. This paper introduces the process of organic fertilizer production line with an annual output of 20000 tons designed by Tianci factory.
20000 t / a organic fertilizer production line

Process of organic fertilizer production equipment of each process system

① Fermentation system: the fermentation system of organic fertilizer equipment process consists of biological deodorizer, mixing mixer, special compost turner machine and electric automatic control system.

② Drying system: the main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot blast furnace, etc.

③ Deodorization and dedusting system: composed of settling chamber, dedusting chamber, etc.

④ Pulverizing system: including new semi wet material pulverizer, LP chain crusher or cage crushing machine, etc.

⑤ The batching system includes automatic electronic batching system, disc feeder and vibrating screen. The batching equipment can be configured with 6-8 kinds of raw materials at a time.

⑥ The mixing system consists of optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc.

⑦ The granulator equipment needed for fertilizer granulator system shall be set according to the raw materials and process. The pelletizer can be selected as follows: double roller granulator, organic fertilizer and compound fertilizer combined granulator, pan granulator, new type organic fertilizer granulator, flat die pellet mill, rotary drum granulator, ball shaping machine, etc.
granulator equipment
⑧ Drying system: the organic fertilizer drying system consists of a rotary dryer and a cooler.

⑨ Screening and coating system: it is mainly completed by the roller screen, which can be equipped with primary screen and secondary screen, so that the yield is higher and the particles are better. After screening, the fertilizer coating machine can be used to ensure that the fertility is not released.

⑩ Finished product packaging system generally includes electronic quantitative packaging scale, silo, automatic sewing machine, etc. In this way, automatic and non-intermittent production of organic fertilizer equipment can be realized; the conveyor system mostly uses belt conveyors and screw conveyors.

The raw material has good comminution fineness, which is beneficial to the pelletizing processing of disc granulator machine and other equipment. During the operation of the organic fertilizer production line, considering that the high fineness of the pulverizer will produce certain dust pollution, the dust treatment of the pulverizer should also develop perfect measures to ensure that there is a good environmental condition in the production workshop and a good working environment for the operators.
In the dedusting system, the small production line can adopt the cyclone deduster series products, so as to facilitate the collection and recovery of materials. Cyclone dust collector will not produce high temperature and condensation phenomenon, and the equipment price is relatively low, which saves the equipment cost very well, and is the ideal product of proportioning dust removal system. The process of organic fertilizer production line with an annual output of 20,000 tons is more cost-effective to build a dust removal room, with better dust removal effect, high efficiency and long service life.

How to deal with livestock manure on large farms

For farms, the biggest environmental problem is that there is no place to stack a lot of feces. If these excrement are not managed scientifically, it will harm human and animal health and pollute the surrounding environment. The aquaculture industry needs to be carried out, and environmental protection treatment also needs to be paid attention to, so what are the methods of manure treatment in the farm? How to deal with feces to achieve harmless requirements? Is there a technology that saves money and is simple? The most effective way is to use organic fertilizer production equipment to process manure into fertilizer products.
How to deal with livestock manure on large farms
How to make waste into organic fertilizer is an urgent need for farmers to understand. What kind of process is simple and can solve the problem to the greatest extent? If the feces of the farm are treated innocuously, several aspects should be paid attention to:

1. Collect and stack dry manure. The stacking place must be rainproof and impermeable, and be cleaned and transported regularly. The ground of the stacking place shall be hardened completely, and the leaching solution collection ditch shall be built around, and the collection ditch shall be connected with the biogas digester. The volume of the stacking area depends on the scale of the farm. Taking the pig manure treatment method as an example, the required volume for every 10 pigs is usually 1 cubic meter. When the water content of stored pig manure is too large, it needs to use solid-liquid separation equipment for dehydration treatment, which can reduce air and water pollution.

2. Anaerobic fermentation is carried out for faeces, urine and sewage. The biogas produced can meet the requirements of life and part of production energy in the field and reduce the production cost. The size of the biogas digester depends on the scale of the farm. The required biogas digester volume for every 10 pigs is about 2 cubic meters.

3. Manure can be directly processed into organic fertilizer or fermented into biogas residue and then processed into organic fertilizer. Due to the large investment in biogas system, this method is suitable for large-scale farms. Manure production of organic fertilizer can not only solve the problem of a large number of manure pollution, but also turn waste into treasure to produce a large number of green ecological fertilizer. Using fertilizer granulator to process manure compost can also increase the price of fertilizer and further create economic and social benefits for enterprises.

Through the multi-level recycling mode, the farm not only solves the problem of excrement, but also obtains additional income. We are a professional fertilizer machine manufacturer, providing fertilizer production line and organic fertilizer equipment.