Application of poultry manure organic fertilizer production line in Xinjiang

The fertilizer production still needs to be operated by professional npk production line. The chicken manure without fermentation and ripening is used as organic fertilizer after drying, which will ferment and ripen in natural state, which may harm crops and is not conducive to crop growth. Chicken manure into organic fertilizer requires fermentation, ripening, granulation and drying process. After high temperature decomposition, it does not contain harmful bacteria and insect eggs, which avoids the disadvantages of farm manure, such as easy to burn seedlings, odor, and many diseases and insect pests.

poultry manure organic fertilizer production line in Xinjiang
poultry manure organic fertilizer production line in Xinjiang

Treatment mode of small fertilizer production line

First of all, the wheat straw is mechanically crushed by a pulverizer, then poured into the fermentation tank, mixed with water, added with sludge, and then added with chicken manure, sheep manure, rabbit manure, urea, etc. The raw material of organic fertilizer begins to ferment and decompose. After about 15 days of fermentation, the material is processed by the compost turning machine, so that the straw can rot completely and release the fertility, which is absorbed by the sludge, and the fertility of other organic fertilizers is absorbed at the same time.

compost turning machine  in Xinjiang
compost turning machine in Xinjiang

Then the material is crushed by the semi wet material pulverizer and sent to the drum screening machine for screening. It can be used after 5 days of secondary fermentation. After crushing and screening, the materials can be granulated by rotary drum granulator or other granulating equipment, the appearance of particles is more beautiful and the granulation rate is higher.

The configuration of small organic fertilizer production line directly affects the benefit. Therefore, for fertilizer equipment, we can not blindly choose, to choose the appropriate configuration of fertilizer production line. Huaqiang fertilizer machine price is low, and It has a good quality, which is the first choice for small organic and npk fertilizer plants. The conveying equipment of fertilizer production line adopts belt conveyor and large angle belt conveyor, which not only ensures the smooth transportation system, but also protects the particles, reduces the height of the plant and reduces the infrastructure construction.

Organic fertilizer production line shouldering the important task of ecological agriculture development

All kinds of biological fertilizers are developing rapidly, and the annual output of many fertilizer plants reaches hundreds of thousands of tons. These bio fertilizers are characterized by high scientific and technological content, obvious yield increasing effect and pollution-free, which can improve crop yield. The popularization and application of fertilizer production line is of positive significance for improving soil fertility, improving crop quality and promoting agricultural sustainable development.

Organic fertilizer production line
Organic fertilizer production line

Six types of raw materials for producing organic fertilizer

1. Husk bran: rice husk, rice husk powder, peanut husk powder, peanut rice flour, cereal bran, fungus bran, etc.;
2. Manure: chicken manure, pig manure, cow manure, sheep manure, horse manure and other animal manure;
3. Grains: lees, soy sauce, vinegar, furfural residue, xylose residue, enzyme residue, garlic residue, sugar residue, etc.;
4. Cakes: soybean cakes, soybean meal, sour oil, rapeseed cakes, etc.;
5. Straws: corn straw, straw, wheat straw, bean straw and other crop straws;
6. Others: domestic sludge, sugar sludge, sugar sludge, bagasse, etc.

Since the organic fertilizer granulator equipment entered the market, it has won the approval of agricultural personnel to produce and process organic fertilizer and improve the utilization rate of fertilizer. With the promotion of environmental protection, the organic fertilizer production line also has a great development space, which has become the main trend of the fertilizer industry in the future and has great potential.

Organic fertilizer processing equipment helps rural areas to make rational use of manure sludge from livestock and poultry breeding, making crop straw, weeds and rotten roots and leaves of vegetable greenhouses as raw materials that can create value. We have improved the equipment for environmental pollution in the farms, changed air and soil pollution, and increased agricultural production income. NPK production line can also process different kinds of special fertilizer according to the specific needs of the market, which need to be further processed by rotary drum granulator, flat die pellet mill and organic fertilizer granulator. Organic fertilizer processing equipment shoulders the important task of future ecological agriculture development.

Equipment of granulating in organic fertilizer production line

The produced by organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the fertilizer production line.

Through learning and drawing on the principles of foreign advanced granulators, after repeated research and experiments of our company, we finally overcome the problems of the past granulators such as poor granulation, sticking to the wall, and difficulty in drying. Organic fertilizer granulator, the organic fertilizer produced by our granulator has low water content, easy to dry, and beautiful granules.

Features of organic fertilizer granulator machine:

1. The granulator has no drying process, granulation at room temperature, one-time molding, less investment, quick results, and good economic benefits.
2. The granulator has small power, reliable operation, no three waste emissions, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.
3. The granulator has wide applicability, and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, inorganic Fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.
4. Granulators, especially rare earth, ammonium carbonate, and ammonium sulfate compound fertilizer granulation, fill the gaps in the country and occupy the domestic leading level. It is a national environmental protection technology promotion project.

rotary drum granulator
rotary drum granulator

In organic fertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials for sometime.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.In organic fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator.

Application of compost turner machine in organic fertilizer production line


As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

compost turning machine

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.

Double-screws Turning Machine performance characteristics:

  1. Fully stir the doping to make the material meet the granulation demand quickly.
  2. Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
  3. The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
  4. After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.
  5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipment in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line and biofertilizer project.

More message about compost turner machine: What is the reason that the compost turner machine is used for manure composting?

Fertilizer equipment


Fertilizer  equipment plays an extremely important role in the production process of fertilizer. In the era of advocating organic cultivation, it is an important step for investors who want to invest in the organic fertilizer market to choose appropriate organic fertilizer equipment. Here, we can understand the concept of different organic fertilizers, and then understand the different process modes that can be used for the production of commercial organic fertilizers, the production of organic fertilizers under the conditions of planting and breeding mode, and the production of organic fertilizers in small-scale farms, as well as how to select the appropriate biological fertilizer production equipment under various modes.

organic fertilizer production

1. Organic fertilizer raw materials

According to the different raw materials and processing technology of organic fertilizer, it can be roughly divided into compost, retting, manure, biogas fertilizer, green fertilizer, straw fertilizer and other organic fertilizers. Compost refers to a kind of organic fertilizer, which is composed of crop straw, manure and animal carcasses, rice husk, grass and a small amount of soil. The difference between retting and composting is the organic manure which is produced by fermentation under the condition of flooding, and the raw materials used are the same as compost. The raw materials used for the manure are the manure of livestock and poultry and the bedding materials in the shed, which are made of compost. The raw material of biogas fertilizer is the same as that of compost. The process is the residual biogas liquid and residue after biogas production by anaerobic fermentation, which is the by-product after biogas production. Green manure uses green plants as fertilizer. Straw fertilizer raw materials include corn, rice and other crop straws. Under suitable conditions, through the role of soil microorganisms, the elements in straw are mineralized back to the soil and re absorbed by crops. There are other organic fertilizers, such as cake, sludge and so on, which can be processed into organic fertilizer through the organic fertilizer production equipment.

3. Organic fertilizer production equipment

The complete organic fertilizer production line is composed of a variety of organic fertilizer equipment. The key equipment is fermentation reactor and organic fertilizer granulator, which are divided into raw material preparation stage and finished product processing stage.

Organic fertilizer granulator

In the whole organic fertilizer manufacturing process, the organic fertilizer granulator plays an important role in the fertilizer production equipment. The raw materials of organic fertilizer change in this link and become commercial organic fertilizer. The quality and output of organic fertilizer particles are important embodiment here. Organic fertilizer particles are formed by binding organic fertilizer raw materials together with water as binder, and the amount of water directly affects the production efficiency. Theoretically speaking, in the mixing process of the mixer in front of the organic fertilizer granulator, if the amount of water added is small, the viscosity of the powder will be small and the particles produced will be very small; otherwise, if the amount of water added is large, the viscosity of the powder will be large and the particles produced will be very large. Of course, this also leaves us a lot of choices. We can choose the appropriate particle size of organic fertilizer according to the needs to meet the market demand.

These fertilizer machines not only can be used in the organic fertilizer production line,it also can be used in the bio fertilizer production line or npk fertilizer production line to produce the bio organic fertilizer granulator or npk,compound fertilizer.

Designing of the bio fertilizer production

The designing of the bio fertilizer production line improve the bio organic fertilizer production efficiency.And it uses the fertilizer manufacturing technology to finish the producing process.The organic fertilizer and the npk compound fertilizer all can be produced by using the fertilizer manufacturing technology.Different type fertilizer production line is also designed and in the different type lines are also equipped with different type fertilizer equipment to produce the organic fertilizer granulator or compound fertilizer granulator.The bio fertilizer is also seem to be an organic fertilizer,but the fertilizer manufacturing process of a little differences from the organic fertilizer and  npk fertilizer production.There we share the bio fertilizer production.
In the bio fertilizer production,the choice of raw materials can be all kinds of livestock manure and all kinds of wastes.The basic formula of bio organic fertilizer production varies with the types and equipment.

The video of the organic fertilizer production

Microecological teory:inoculation of a large number of dominant beneficial microorganisms may play a comprehensive role in regulating ecological balance with the rhizosphere of crops;the role of plant rhizosphere promoting bacteria:the theory holds that inoculation of a large number of benefical bacterial on the root of crops can promote growth as a result of comprehensive application,not as a single role of nitrogen fixation,phosphorus removal,pathogen inhibition or growth stimulation.
1.The basic raw materials:Chicken manure,duck manure.goose manure,pig manure,cattle and sheep manure etc;straw,especially the straw of legumes;filter mud,bagasse,beet dregs etc.of sugar industry;beer mud,distiller’s grains  of breweries;various kinds of cake;soybean cake,cottonseed cake,raeseed cake,etc;grass(mud)carbon;edible mushroom dregs.
2.The process of the bio organic fertilizer production:
The production prodcess of bio organic fertilizer generally includes the following aspects:it can be divided into three mainly parts-fermentation parts,mixing and crushing parts and granulating parts.When producing the bio organic fertilizer granulator,we are first to use the fermentation compost turner machine to ferment the raw materials using the fermentinf technology to kill the bacterials in the raw materials.Then using the fertilizer crusher machine to grind the big and hard raw materials into powder and put them into the fertilizer mixer machine to mix the raw materials with other additional raw materials.And then to put them into the fertilizer granulator machine to shhape into the granulator.The granulator machine type can choose the new type organic fertilizer granulator machine to produce the organic fertilizer granulator.Besides the new type can be used to produce the organic fertilizer granulator,the disc  granulator,rotary drum granulator which also can be used in npk fertilizer manufacturing process to produce the npk fertilizer granulator,also can be used to produce the organic fertilizer granulator.And the choice of the fertilizer granulator are also related to the raw materials what you use in the production process.
The fertilizer machines picturers of the granulator machine
Fertilizer granulator machine
We are as the professional fertilizer machine manufacturers of producing the fertilizer equipment and fertilizer production line,we can design the different type fertilizer production lines for producing the different type fertilizer granulators.We also can supply the customerized severices for producing the different type fertilizer granulator.More other type fertilizer production lines  or fertilizer machines you want to know you can visit our website and leave a message for us about you problems.

Fertilizer manufacturing process

The organic fertilizer machines are designed for producing the organci fertilizer,and the organic fertilizer is widely used in all over the world,which it improves the agricultural development.Organic agriculture is based on certain organic agricultural production standards.It does not use genetically engineered organisms and their products in production.It does not use chemically synthesized pesticides,fertilizers,growth regulators,feed additives,etc.Following natural rules and ecological principles.A method of agricultural production that containes the balance between farming and agriculture and uses a range of sustainable agricultural technologies to maintain a stable agricultural production system.
The fertilizer manufacturing process developed more mature and its development plays an important role in the process of the organic agriculture develop.All types of fertilizer machines are designed by the fertilizer machine engineers.The using of the fertilizer manufacturing process can help the fertilizer producer produce the fertilizer granulator higher efficient and save more time .

organic fertilizer manufacturing process
Taking the organic fertilizer production line as an example,the organic fertilizer production is a little complex compared to the chemical fertilizer granulator.Using the organic fertilizer manufacturing technology which it is equipped the organic fertilizer machine are suitable for producing the organic fertilizer granulator,improve the working efficient and solve many problems.For example,producing the organic fertilizer granulator,sometine it needs to ferment the raw material for sometime,but the result will be not so good.Well,using the fermentation compost turner machine to ferment the raw material is not only can reduce the time of fermenting,it also can make the raw material fermented uniformally.What’s more,when we produce the organic fertilizer granulator we can use the rotary drum granulator machine to produce the organic fertilizer granulator,which this type fertilizer granulator machine to be designed for producing the organic fertilizer granulator or inorganic fertilizer granulator.
Bio fertilizer and organic agriculture from the definition of organic agriculture,we can see that organic agriculture is more complicated and more demanding than traditional agriculture.To solve these problems,organic agriculture can develop faster and better.It is bound to require higher production technology to match it.

As the professional fertilizer machine manufacturers,we are also our products can help the fertilizer producer more.So our engineer also design the new fertilizer machines and fertilizer manufacturing technology according to the change of the agriculture.And our main products are the fertilizer granulator machine and the all types of different fertilizer production lines.Such as the bio fertilizer production and npk fertilizer production.