Cassava residue fermentation and feeding method

What is the difference between cassava residue fermented organic fertilizer and non fermented organic fertilizer? There are many disadvantages in the traditional cassava residue fermentation: not only the fermentation time is long, the labor intensity of the fermentation process is large, it takes a lot of energy to stir a ton of cassava residue and other mixtures, but also the nutrition of the cassava residue treated by this method can not be completely released and improved. So what are the advantages of using organic fertilizer production equipment to process cassava residue?

Cassava residue ferment organic fertilizer
Cassava residue ferment organic fertilizer

Fermentation of cassava dregs with compost turner

Mix the starter with corn flour (wheat flour, dry potato flour, cassava flour and sorghum flour, as much as possible), stir evenly, add a large amount of cassava residue, and a small amount of brown sugar. The water content shall be controlled within 60% (the standard for the water content of roughage starter is: grasp a handful of feed by hand, and hold it gently, a small amount of water will drip out, or there will be water between fingers. The raw materials are piled up for fermentation, and then the raw materials are put into the fermentation tank for fermentation, and a layer of textile bag is added on the top to protect the plastic film. Generally, it needs to be fermented for 10-15 days, with sweet wine and mellow aroma, which can be used to feed pigs.

In the fermentation process, the use of compost turning machine to deal with the barber ferment, the efficiency of mechanized tossing is more than three times that of traditional fermentation and cooking. High temperature compost can rapidly degrade its crude fiber, improve nutrition and digestibility, greatly improve the use of cassava residue in feeding, and reduce feed cost to the maximum extent.

Feeding method of cassava residue organic fertilizer

Feed pigs with 30% fermented cassava residue and 70% mixed feed. Without mixing materials, corn flour, wheat bran, peanut bran or soybean meal, bone meal, trace elements and other raw materials are used to prepare the mixed feed. When preparing, it should be noted that energy feed accounts for 70% and protein feed accounts for 30%, and it can be fed as a mixed feed. Because the mixture is dry, and the fermented cassava residue is a wet material with a moisture content of about 70%, when preparing the mixture with the cassava residue fermentation material, a 30% ratio of cassava residue is recommended for practical use. The weight, that is, the total weight of the formulated feed is 50 kg, which is the weight of the dry feed. Fermented cassava dregs account for 30% of the total, and the actual amount formulated into the feed is 30 kg.

Since its establishment for many years, Tianci fertilizer machine enterprise has focused on fertilizer manufacturing equipment, crusher, screening machine, dryer, organic fertilizer granulator, packaging machine, etc. we always put the interests of customers first, and insist on transferring good compost fermentation equipment to more farmers.

Organic fertilizer made from waste vegetable leaves in vegetable greenhouses

Vegetable greenhouses will inevitably produce waste vegetable leaves. As the vegetable planting area continues to increase, a large number of stumps and leaves are produced. Every year melons, nightshade fruits, leafy vegetables and other vegetables produce nearly tens of thousands of dead branches and rotten leaves. For a long time, some farmers will randomly discard, let them rot or dry and burn the vegetables, which will cause the spread of pests and pathogens in the soil and air, and bring pollution to the environment. Organic fertilizer made from abandoned vegetable leaves in vegetable greenhouses has been vigorously promoted in the planting industry.

waste vegetable leaves
waste vegetable leaves

The processing technology of the organic fertilizer production line is to use a crusher to crush the collected vegetable leaves, add fermentation bacteria, stack the raw materials at high temperature, and then use a compost turning machine to turn the stack to make it fully rotted.

The crushed stem and leaves can be piled up and fermented at high temperature, and then they can be turned into organic fertilizer for reuse. Let the waste vegetable leaves turn into treasure, and solve a big problem of vegetable greenhouse planting in time. The fermented waste is made into organic fertilizer by the fertilizer granulator, and finally the vegetable leaf organic fertilizer is returned to the field. A large number of organic matter and nutrients promote the growth of vegetables better.

Relying on the technology of the organic fertilizer production line, the vegetable waste in the greenhouse has found a new way of recycling. The production and treatment technology of waste vegetable organic fertilizer has been put into use in many vegetable bases in China. And the use of processed organic fertilizer, vegetables look good, taste better. The implementation of organic fertilizer production line can reduce the environmental pollution and soil structure damage caused by discarded vegetable leaves, and help to enhance the safety of vegetables. Organic fertilizer equipment manufacturers hope that more vegetable bases will use this technology to realize the harmless use of vegetable leaves. We provide organic fertilizer machine, rotary drum granulator, disc granulator machine, organic fertilizer dryer, crusher and other fertilizer equipment.

Method for fermenting organic fertilizer with sugar residue – Tianci factory guide

The main components of filter mud and bagasse in sugar factory are broken fiber, fatty matter, protein, mineral and a small amount of sugar, and they contain nitrogen, phosphorus, potassium and other nutrients that can be absorbed by crops. By fermenting these wastes, the organic matter in the filter mud can be further recombined and humified, and then processed into granular products by the organic fertilizer granulator, which can become a new type of bio fertilizer with high efficiency, safety and quality, and realize the secondary utilization of organic wastes.

Technical scheme of sugar residue fermented organic fertilizer

Sugar slag material ratio: 2 parts of filter mud, 1 part of bagasse and 1 part of ash.
1. Dilute the strains, mix 1kg of organic fertilizer inoculum with 10kg of corn flour, and mix it evenly into 5 tons of raw materials.
2. Upset. During the fermentation process, the materials will gradually heat up, and if oxygen is needed, the compost turning machine will be used to process the materials. When the temperature of the compost reaches 50 degrees, turn over the pile in time. When the temperature reaches about 70 ℃, it will fall over twice a day. The entire fermentation cycle is 7-15 days.
3. When the temperature is below 10 ℃, cover the pile with a curtain, straw and other air-permeable insulation; if the pile is covered with plastic film, the film must be removed when the temperature of the compost rises to 40 degrees.
4. After mixing the wet filter mud, the total water content is 40-60%. If the water content is too high, the fermentation time will be extended; if the water content is too low, the fermentation will be incomplete.

fermenting organic fertilizer with sugar residue
fermenting organic fertilizer with sugar residue

Nutrient supplement plan of organic fertilizer

The compost after fermentation of sugar residue conforms to the standard of organic fertilizer machine, which can effectively kill the pathogenic bacteria contained in the filter mud, degrade toxic and harmful substances, improve the conversion rate of biological enzyme in the filter mud, and decompose the nutrients that are difficult to be absorbed by crops. However, if we want to increase crop yield and help crop growth, we need to supplement other nutrients. The compost is mixed with NPK fertilizer (such as urea, superphosphate, potassium fulvic acid, etc.) and other nutrients, and then it is made into a new type of organic compound fertilizer by disc granulator machine, which greatly improves the fertilizer efficiency.

Difference between the production machines of organic fertilizer and compound fertilizer

The internal quality of organic fertilizer mainly depends on raw material fermentation and product formula. The key factors affecting the fermentation of organic fertilizer production process are: microorganism, carbon nitrogen ratio, carbon phosphorus ratio, water content, pH value, aeration control. If one factor is not properly controlled, the whole fermentation will be affected, resulting in incomplete fermentation of materials or long fermentation time. If the material fermentation is well formulated, the effect is better than inorganic fertilizer, and the cost is also low. It can also improve the living environment of plants and become green fertilizer. The formula of organic-inorganic compound fertilizer is different from that of inorganic fertilizer, and there are also differences in different soil and crop formulas. The organic fertilizer manufacturing process is different from that of compound fertilizer, and the fertilizer production machine is also different.

Difference of production technology between compound fertilizer and organic fertilizer

The machines required for the organic fertilizer manufacturing process is mainly divided into two parts, fermentation part and production granulation part. NPK fertilizer manufacturing process is mainly granulation processing. The granulation part of organic fertilizer is also different from that of inorganic fertilizer.
Because organic raw materials are different from inorganic raw materials, the production of inorganic raw materials can be mainly based on the formula of raw materials, which is mainly chemical reaction. If the formula is proper, the operation is skilled, the pelletizing rate is very high, and the production is relatively easy. Roller granulator is suitable for dry granulation of NPK fertilizer and disk granulator is suitable for wet granulation.
For organic fertilizer, granulation is difficult even if the raw materials are fermented well, because the characteristics of organic raw materials are light, rough, low adhesion, and a wide variety of organic raw materials. Raw materials have different characteristics, so when selecting fertilizer granulating machine, special attention should be paid, otherwise not only the output will be affected, but also the appearance of the product is not beautiful. Rotary drum granulator is generally used for granulation of organic fertilizer and compound fertilizer.

fertilizer production machine
fertilizer production machine

When selecting the organic fertilizer production machine, we should pay attention to the following points: output of organic fertilizer production, organic raw materials, fermentation mode, fertilizer granulator machine, mechanization degree of organic fertilizer equipment. These are key factors in purchasing equipment. In short, organic fertilizer production is a relatively complex process, but the risk is relatively small, which can bring rich profits to the enterprise.

Furfural residue fermented organic fertilizer-3 points you must know

Furfural residue is a kind of waste after extracting furfural from corn cob, oat and wheat bran, sawdust and other agricultural by-products. It also contains more lignin, semi lignin, cellulose and other organic components. These wastes can be transformed into organic fertilizer for plant growth by using organic fertilizer production equipment. Compared with other fermented organic fertilizer materials, furfural organic fertilizer also has the characteristics of low cost. It is a rare raw material with low cost and high cost performance.

1. Fermentation of furfural residue organic fertilizer must adjust PH value

Before the furfural residue is subjected to biological fermentation treatment, we recommend measuring the pH of the furfural residue. The furfural slag left after most industrial processes is highly acidic, with a PH value between 3-4, while the PH value suitable for the rapid reproduction of microorganisms is generally between 5-8. Therefore, it is recommended to use lime water to adjust the pH to about 6-8.

Furfural residue fermented organic fertilize
Furfural residue fermented organic fertilize

2. Oxygen-consuming fermentation

Furfural residue fermented organic fertilizer is a kind of biological product obtained by aerobic and temperature-fermentation fermentation of organic substances by microbial beneficial bacteria. Microorganisms will generate temperature when they decompose the organic matter in the material. These temperatures will kill most pathogenic microorganisms at 65-70°C. At this time, there are certain requirements for the composting of the material. If the stacks are stacked, the stack body is too small, and the temperature is difficult to increase; the stack body is too large, which will increase the difficulty of material tossing. According to the experience of fertilizer granulator manufacturers, it is recommended that the height of the compost be less than 1.5 meters, the width of the pile be about 2 meters, and the water content be adjusted to 60%, and then fermentation. If there is a fermentation tank, just put the furfural residue in it.

3. Temperature measurement and turning during fermentation

After stacking the materials, it is recommended to cover a layer of plastic cloth with holes on the outside of the pile to keep the heat and also to pass oxygen. However, these oxygen are far from enough. During fermentation, it is necessary to measure the temperature of the fermentation pile. When the temperature exceeds 50 ℃, the compost turning equipment shall be used to stir the materials and aerate them. After fermentation, it is suggested to mix the compost with other nutrients and make organic compound fertilizer products by disc granulator.

Chicken manure organic fertilizer equipment solves the rational utilization of resources

Reasonable utilization of waste resources

If the excrement of livestock and crop straw are not fully and reasonably utilized, resources will be wasted, which will cause pollution and threat to people’s living environment. Through the transformation of chicken manure organic fertilizer production equipment into bio organic fertilizer, the fertilizer granulator can also process organic fertilizer into solid particles and improve the product value. Organic fertilizer equipment can not only make rational use of resources, but also reduce environmental pollution, beautify the environment, promote agricultural economic development, with good economic and social benefits.

Chicken manure organic fertilizer
Chicken manure organic fertilizer

Chicken manure organic fertilizer processing

No matter the scale of the chicken manure organic fertilizer production line, according to the different requirements of the existing raw materials and finished products, the overall process is divided into two stages, namely, the early fermentation stage and the production granulation stage. In the fermentation stage, compost dumper is needed to compost turner to make them mature rapidly on a large scale. No matter it is the production of powdery or granular chicken manure organic fertilizer, each process is indispensable. If due to the limitation of funds, traditional fermentation mode can be adopted. But since it is a bio organic fertilizer production project, of course, it is impossible to be the same as the traditional production mode, if only one or two processes use the traditional mode.

When processing manure with organic manure equipment, it is necessary to pay attention to whether the quality of organic manure is qualified. Once there is a mistake in one step, it will lead to the quality problem of organic manure. The equipment that can be selected for organic fertilizer granulation includes rotary drum granulator, flat die pellet mill, organic fertilizer granulator, etc., which is determined according to the raw materials and output.

In the production process of chicken manure organic fertilizer, the control of water is the key factor. Too dry makes it difficult for organic fertilizer to play a role in actual production, prolonging the action time, and too wet is not conducive to the preservation and use. At the same time, the water index and drying degree affect the survival period of bacteria. In the bio organic fertilizer project, the chicken manure organic fertilizer dryer is an indispensable equipment in this important link.

Turning machine is the technological equipment of manure compost fermentation

Manure compost fermented as organic fertilizer, whether it is chicken manure, pig manure or cow manure, it must be completely rotted and harmless before use. Compost turning machine is an organic fertilizer production equipment that makes materials ferment and rot! Not only pollute the environment, but also give full play to fertility! The manure turning machine realizes the combination of planting and breeding, which can not only reasonably solve environmental problems, but also become the future development direction of the livestock manure and organic fertilizer industry!

Use of the manure compost turning machine:

1. It is an ideal equipment for using modern technology to transform agricultural waste, animal manure and organic domestic waste into high-quality bio organic fertilizer. The product is applicable to the mode of industrial production of bio organic fertilizer. The mechanical equipment has obvious advantages of less investment, low energy consumption, fast fertilizer production and large output. This equipment will turn the livestock manure which is perplexing the breeding enterprises into a treasure, which plays a huge role in reducing the agricultural environmental pollution and resource reuse, and at the same time, it also adds additional income to the breeding enterprises, which can be said to be more than one stroke.

compost turning machine
compost turning machine

2. The compost turner adopts tank fermentation, and the materials need to be put into the fermentation tank. The materials are stirred and broken regularly by the compost dumper, and the organic matters are decomposed under the aerobic condition. The manure composting and throwing machine has the function of crushing, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost.

3. Through the principle of oxygen consumption and fermentation, the tilter can make bio organic fertilizer with green environmental protection and improved soil quality.

4. Effectively mix livestock manure, sludge, microbial agent and straw powder to create a better aerobic environment for material fermentation.

After a certain period of fermentation, fecal compost can reach the harmless standard and can be used in agricultural planting. The fermented compost is further made into organic fertilizer products by disc granulator machine, which can be sold in the market.

How to ferment sugar dregs quickly to make organic fertilizer

Filter mud, chicken manure, pig manure, furfural residue and sugar residue left from sugar processing in sugar factory can be used as raw materials for organic fertilizer production. They are fermented under suitable conditions to form organic matter, which is then processed by the organic fertilizer production equipment to provide nutrients for crops.

Method of fermenting organic fertilizer with sugar residue

1. Raw materials and requirements:

Main materials: animal manure, sugar dregs, Chinese medicine dregs, fruit dregs, mushroom dregs, distiller’s grains, furfural dregs and other bulk materials, biological bacterial fertilizer fermentation agent. The moisture content should be controlled at 50% – 65%. Due to the high acidity of fermentation material, quick lime should be used in advance to adjust the pH value to about 8.0.
Auxiliary materials: rice bran, sawdust, cake powder, straw powder, etc. the auxiliary materials are dried in powder form and rich in carbon.
Raw material ratio: main material: auxiliary material = 5:1-3:1

ferment sugar dregs make organic fertilizer

2. Operation method:

Mix all as required. Stack the material strips into piles, with a height of about 1.2m, unlimited length and ambient temperature. When the temperature of the pile rises to 45 ℃, the pile shall be turned over once every three days. If the temperature of the pile exceeds 65 ℃, it shall be turned over once every two days.
Signs of maturity: the temperature of the material is reduced, the material is loose, there is no original odor of the material, there is a slight smell of ammonia, and the pile is covered with white mycelium.
Compost stacking: it can be directly used after stacking and fermentation, or it can be used as the main material. Fertilizer granulator will process it into commercial organic fertilizer, bio organic fertilizer, organic-inorganic compound fertilizer, bio organic-inorganic compound fertilizer, etc.

Advantages of sugar residue organic fertilizer

High fertilizer efficiency and convenient application. Due to the fermentation period of only 7-15 days, the nutrients in the sugar residue are retained as much as possible; and due to the decomposition of microorganisms, some substances that are difficult to be absorbed and utilized by crops are rapidly transformed into effective nutrients. After fertilization, it can give full play to the fertilizer effect in a short time, quickly supplement the nutrients needed for crop growth, and maintain the fertilizer effect for a long time. The rotten filter mud is odorless, dry and loose, and easy to spread.

The organic fertilizer should not be mixed with strong acid, strong alkali, volatile chemicals and fungicides. Huaqiang factory provides a complete set of organic fertilizer equipment, and designs fertilizer production line for customers free of charge.

How to make cow manure into bio organic fertilizer

Cow dung is transformed into fertilizer for crops through biological fermentation technology. Fermentation compost turner machine speeds up the treatment process of compost fermentation technology, making cow dung fully fermented and qualified.

Fermentation composting

Aerobic composting is to absorb, oxidize and decompose wastes by aerobic bacteria under aerobic conditions. Through their own life activities, microorganisms oxidize part of the absorbed organic matter into simple inorganic matter, and release the energy needed for the growth of microorganisms, while the other part of the organic matter is synthesized into new cytoplasm, so that microorganisms continue to grow and reproduce, and produce more organisms. Under artificial control, under certain water content, C / N ratio and ventilation conditions, waste organic matter is transformed into fertilizer through microbial fermentation, which is called aerobic composting.

Turner machine handling cow manure compost

1. Advanced organic fertilizer production line uses microbial oxygen-consuming fermentation, which is planned according to the principle of oxygen-consuming fermentation, so that the fermenting bacteria have room to give full play to their functions.

2. The compost turner is suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix the viscous poultry manure with microbial agent and straw powder. It creates a better aerobic environment for material fermentation. Under the condition of loose material, the fermentation temperature can be controlled at 60-70℃ for 3-4 days. The compost after fermentation can be made into slow-release granular fertilizer by rotary drum granulator.
manure compost turning machine
3. The turner machine designed by Tianci Fertilizer Equipment Factory has a balanced power, low energy consumption and large output, which reduces the production cost of bio-organic fertilizer. According to the technical parameters of the machine, the small machine can mix 400-500 cubic meters of fresh cow dung per hour (The equivalent of 100 people working tirelessly at the same time). There are a maximum of 4 or 5 personnel in the whole plant. The turning machine makes the finished fertilizer have obvious price advantage.

4. The overall structure of the tipping machine is reasonable, the whole machine has good rigidity, balanced force, safe and reliable performance, easy to control, strong applicability to the site. Except for the rough and robust frame, all parts are standard parts, which is convenient for operation and maintenance.

Fermented compost can also be used as the raw material of compound fertilizer production line. According to the fertilizer ratio, organic compound fertilizer particles are made, which greatly improves the product quality.

Technology of organic manure fermentation in hog farm

The biggest headache of hog farm is the problem of fecal treatment, because compost not only takes up space, but also easily causes odor. Under the pressure of environmental protection, pig manure treatment is a big problem. As long as the manure is properly disposed, it can not only solve the environmental problems of pig farms, but also bring extra income. The market price of organic fertilizer is high now. The raw materials are the excrement of livestock and crop wastes such as straw. Organic fertilizer machine manufacturers share the fermentation technology of hog manure, design organic fertilizer production line.

Technology of hog manure fermentation organic fertilizer

1. Add fermentation bacteria: 60% of livestock manure, 20% of food bacterial residue, 10% of straw and other materials with low water content (reduce the water content to 50%, which is the appropriate water content for fermentation), and 1% of bacteria fermentation agent. The purpose of adding fungicide is to improve the temperature rise speed, control the fermentation temperature at 65 ℃ ~ 70 ℃, eliminate the odor and sterilization in the fermentation process, accelerate the fermentation speed, and shorten the fermentation time to about 15 ~ 20 days.
Precautions for fermentation process: stir with compost turner machine every 2 days. In order to increase the oxygen content, the compost needs to be turned over continuously; at the same time, the fermentation strains need to be more evenly contacted with the materials, increase the maturity, and accelerate the process of fermentation maturity.
Technology of organic manure fermentation in hog farm
2. Smashing after fermentation and ripening: because some of the decomposed materials are too large for fertilizer application, it is necessary to smash these materials by semi wet material crusher to prepare for the next fertilizer granulator (the smaller the crushed particles, the easier to granulation). The crushed and stirred materials are powdery, which is not conducive to mechanical fertilization.

At present, many organic fertilizers on the market are fermented by animal manure, crop straw, pressed cake or beer dregs, monosodium glutamate dregs, etc. In the organic manure fermentation, chicken manure has the highest nutrient content, followed by pig manure, which is now fed with refined feed, so the nutrient content and organic matter content of pig manure are relatively high (the nutrient content of pig manure raised by farmers is relatively low), which is suitable for fermentation as organic manure. According to many experimental results, the effect of pig manure organic fertilizer is similar to that of chicken manure fermentation. Therefore, the market prospect of pig manure fermentation as organic fertilizer is very good. Tianci fertilizer machine manufacturer provide customers with organic fertilizer equipment, fertilizer production line, to help complete fertilizer manufacturing and processing.